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| 1. |
Production and Maintenance Related Services |
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Crane Division
Rabutec has established crane services & workshop support facilities at Port Klang near Kuala Lumpur and at Tuas, Singapore. With the setting up of these service centres and the establishment of an in-house engineering department, Rabutec is able to provide comprehensive technical and services support for crane and lifting operations. |
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Refurbishment, repair and recertification of cranes |
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Supply of crane related parts and accessories |
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Maintenance and operations of cranes |
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Supply of API Marine Cranes and crane component |
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Rabutec is one of the larger crane refurbishment companies in the region. With our newly acquired facilities, the company has the ability to simultaneously refurbish 30 offshore cranes of all capacities (5 ton to 250 ton) per year. Our well trained technical teams include crane specialists, certified crane inspectors, hydraulics and mechanical specialists, and structural engineers.
Our engineering department is well equipped with latest high end engineering software to support the design services which are proactive with operational requirements. Software in our inventory includes Autocad, Inventor Pro, Nastran, Ansys, and AQua. The softwares are operated by a talented team of experienced engineers and draftsmen.
Rabutec’s manufacturing capability has also been further enabled by the establishment of a licensed assembly/manufacturing agreement and collaboration with Global Techcrane Corporation of US. Rabutec is now also able to design, build and supply offshore marine API cranes to the oil & gas industries. |
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Refurbishment Process
Crane Refurbishment Process: |
| ( i ) |
Cranes are completely disassembled and all the crane components are stripped down. |
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Procedures for refurbishment is approved by independent certification or classification bodies like ABS, DNV, Lloyd’s or SGS. |
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Defective parts are identified, repaired or changed. Only OEM or certifiable parts are used. |
| ( iv ) |
Structural refurbishment includes MPI. Surface preparation and Refurbishment are in accordance to API standards including the application of a 3 coat marine paint system. |
| ( v ) |
All refurbished components are tested and recertified as per applicable procedures. All parts purchased new are with certificates. |
| ( vi ) |
Crane Components are reassembled. Crane is assembled and function tested. |
| ( vii ) |
Crane is installed on the facility / vessel and load tested. Certification by applicable independent class or certifying body. |
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Refurbished Cranes Available For Sales And Rental
See our products |
| No. |
Make / Model |
Rating
(ton) |
Year of Manufacture |
Boom Length |
Engine / Others |
| 1. |
National OS-105
(Offshore Pedestal Crane) |
35 tons |
1988 |
100ft |
Diesel Engine.
Main Hoist: 26 tons at 40 ft dynamic lift.
Fast Line: 10,000 lbs or 5 tons |
| 2. |
Liebherr Crane Model
BOS 15/400 DEX
(Offshore Pedestal Crane) |
45 tons |
1992 |
35m |
Diesel Engine.
Main Hoist: 24 tons at 12.2 m; 5.5 tons at 36 m.
Fast Line: 6 tons |
| 3. |
PHB Koln
(Offshore Pedestal Crane) |
100 tons |
1980 |
60m |
Voltage: 440V, 60 Hz (Electric driven crane)
Main Hoist: 100 tons @ 11.0 m, 13 tons 2 55 m.
Aux Hoist: 10 tons @ 12-61.5m
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| 4. |
Bucyrus Erie Crane
Model MK 60 |
50 tons |
1992 |
35m |
Diesel Engine.
Can Lift 36 tons at 9.2 m.
Whip Hoist: 6.0 tons. |
| 5. |
National Molde Crane Model KHOD 2818/0835
(Offshore Pedestal Crane) |
50 tons |
1994 |
35m |
Diesel Engine.
Can Lift 24 tons at 18 m Radius.
Whip Hoist: 8.0 tons.
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| 6. |
National OS 435
(Offshore Pedestal Crane) |
70 tons |
1981 |
37m |
Diesel Engine.
Can Lift 44 tons at 12 m; 26 tons at 20 m.
Whip Hoist: 8.8 tons .
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| 7. |
Bucyrus Erie Crane
Model MK35 |
35 tons |
1990 |
10ft |
Diesel Engine.
Tubular Boom.
Whip Hoist Rating 7.5 tons.
Max allowable loads comply with Spec 2C.
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| BOP Hoist |
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Sammila, Model: MP 25 |
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Capacity: 25 ton (each) |
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Air Driven Trolley, Air Chain Hoist |
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| 2. |
Design and Manufacture of Custom Equipment |
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Design, Fabrication, Assembly and Commissioning of Gangways (including heave compensated gangways)
Our R&D department is continuously tasked with finding new innovative solutions for operational challenges as the industry move towards hasher environment. In line with this, we have recently designed our own heave compensated gangways which are applicable in marine vessels, FPSO’s, and other floaters. Our gangways are light in design with operator friendly safety features. Rabutec manufactured gangway meets all applicable design and marine standards. The first gangway is now being built for an FPSO and is expected to be manufactured in around 7 months. Rabutec designed and manufactured gangway are not only safe and easy to use but are resilient, suitable for harsh environment and cost effective.
Read Gangway description
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Design and manufacture of other custom equipment ranging from mooring to well completion equipment
Through our association with HAMPCO, Rabutec has now expanded our capability in manufacture and refurbishment of special products ranging from mooring to well control equipment.
Hampco specializes in the following areas:- |
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Equipment
Hampco has developed a wide range of custom equipment solutions covering most aspects of offshore marine and drilling operations.The company provides design, manufacture and offer sales service from four international locations and specializes in tubular (drill pipe, casing and riser) and subsea equipment (BOP & Tree) handling. |
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System Life Extension
With the increasing age of the offshore drilling fleet, equipment can become hard to maintain or even obsolete despite the fact that its functionality remains entirely adequate.
Hampco can review current systems and hardware to established what is required to ensure downtime risk is managed and mitigated. This can be from simply identifying modern spare part equivalents through to full structural analysis refurbishment. If you have old or obsolete equipment, Hampco can give it new life for a fraction of the cost and complexity of replacement |
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Packaging and Integration
Hampco provides a full system packaging and integration service from individual pieces of equipment to complete drilling packages.
Projects most often fail through inadequate management of interfaces but our technical and operations expertise together with extensive project management experience allows us to assess projects practically and thereby substantially mitigate projects risks |
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Consulting Engineers
With its extensive rig, marine and drilling systems experience the organization offers a full service from general draughting and concept studies to manufacture, installation and complete turnkey.
Hampco has supplied solutions to an extensive list of customers and rigs throughout the world for routine operational requirements, general modifications, upgrades and new construction |
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| 3. |
Consulting & Manpower Services |
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Our manpower division offers specialist manpower supply services to various operators in the region. We keep an active database of more than 500 consultants, some of whom work exclusively with our company or those of our associates.
Rabutec has also entered a technical collaboration with various international manpower/consultancy firms to provide professional, technical and commercial services and personnel to clients, operating companies, engineers, contractors and consultants in the offshore and onshore oil and gas, petrochemical, power, energy engineering, construction and high technology industries. |
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Our network, enable us to source and provide suitable : |
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Drilling Consultants |
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Petroleum engineers, geologists, reservoir engineers |
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Production technicians, wireline specialists, completion engineers |
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Specialist engineers – facilities, design, construction, structural, pipeline, subsea |
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Instructors and trainers |
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Technical Authors |
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Procurement specialist |
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Maintenance specialist |
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| In addition our company is well positioned to offer the following Project Management Services though the available in-house resources of Rabutec and that of our associate companies. |
Our network, enable us to source and provide suitable : |
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Rig Management Services |
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Drilling Management Services |
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Start-up and Commissioning Services on newly installed or modified facilities both onshore and offshore |
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Drilling Engineering Services including drilling program writing, casing design, completion/testing and abandonment programs, manual writing, end of well reports |
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Rig/Platform Acceptance - Design and implement acceptance program to remobilize a cold stacked rig including full rig audits, perform acceptance tests on new installations |
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Technical Audits - Perform technical audits on drilling and production operations practices for Operators. Investigate and advise on optimization methods |
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| 4. |
Training Services |
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